Mechatronics
Nanoscale
16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
Science
The Hummingbird Scientific TEM Electrical Biasing: Flexible Carrier Sample Holder is a versatile platform for in-situ TEM electrical biasing that combines eight electrical contacts with an interchangeable chip-carrier architecture. Compatible with Hummingbird Scientific electrical biasing chips, user-developed chips, and custom devices, the platform enables researchers to electrically stimulate and characterize a wide range of samples without being limited to a single chip format or device geometry.
The holder supports real-time investigation of electrically driven structural, chemical, and functional changes by combining electrical biasing with TEM imaging, EDS, and EELS. It is well suited for studies of nanoelectronic devices, semiconductors, battery materials, low-dimensional materials, quantum materials, MEMS devices, and other electrically active materials, enabling direct correlation of device operation with nanoscale material behavior.
As research objectives evolve, new sample designs and device architectures often require different electrical interfaces and mounting approaches. The interchangeable carrier architecture allows laboratories to support multiple chip geometries, user-developed devices, and application-specific sample designs on a single platform, reducing the need for dedicated holders while providing the flexibility to adapt to new electrical characterization workflows and future research directions.

Hummingbird Scientific electrical biasing chips, user-developed chips, and custom devices are wire bonded to interchangeable chip carriers before being inserted into the holder tip. Spring-loaded electrical contacts automatically establish reliable electrical connections, while individually shielded wiring minimizes electrical noise to support sensitive electrical measurements and repeatable experimental performance.
During in-situ TEM experiments, electrical stimuli are applied while structural, morphological, and chemical changes are observed using conventional TEM imaging together with analytical techniques such as EDS and EELS. The platform supports a broad range of electrical characterization workflows, from routine device testing to advanced operando materials research.
The interchangeable carrier architecture enables new chip designs, custom devices, and specialized sample geometries to be accommodated without changing the overall experimental platform. This flexible approach allows experimental capabilities to expand as research priorities, device architectures, and electrical characterization requirements evolve.


Support Hummingbird Scientific chips, user-developed chips, and custom devices on the same holder

The interchangeable chip-carrier architecture enables the TEM Electrical Biasing: Flexible Carrier Sample Holder to support Hummingbird Scientific electrical biasing chips as well as user-developed chips and custom devices. Multiple carrier designs accommodate different sample layouts, electrical contact schemes, and device geometries, allowing the same holder platform to adapt as research requirements evolve. Samples and devices up to 4 mm × 10 mm can be integrated using experiment-specific carrier designs.

Perform sensitive electrical measurements through eight independently shielded electrical contacts

Investigate electrically driven material and device behavior with eight independent electrical contacts that support flexible electrical biasing and measurements during in-situ TEM experiments. Individually shielded wiring minimizes electrical noise while maintaining reliable signal transmission for high-quality TEM imaging, EDS, EELS, and electrical characterization.

Expand experimental capabilities with application-specific carrier designs for unique devices and samples

Hummingbird Scientific's integrated engineering and in-house manufacturing capabilities enable custom chip-carrier geometries to be developed for specialized sample layouts, electrical interfaces, and emerging device architectures that cannot be accommodated by standard carriers. Each carrier is designed to maintain compatibility with the existing holder platform while addressing specific research requirements.

a,f) FIB lamellae schematic and TEM image of stack A: HfO2/Al2O3/HfO2 and stack B: Al2O3/HfO2/Al2O3. b,g) Sketches of stacks A and B. c,h) TEM images layers of the nanocapacitors A and B. d,i) Phase maps of projected electric potential obtained by electron holography for nanocapacitors A and B with an applied bias of +6 V. e,j) Phase maps for nanocapacitors A and B with an applied bias of -6 V. Scale bars are 20 nm in (c) and (h).
Operando electron holography of trapped charges in multilayer HfO₂–Al₂O₃ nanocapacitors
The Hummingbird Scientific TEM Electrical Biasing: Flexible Carrier sample holder enabled operando off-axis electron holography of multilayer HfO2/Al2O3 nanocapacitors during electrical biasing. Focused-ion beam lamellae supporting HfO2/Al2O3/HfO2 and Al2O3/HfO2/Al2O3 stacks were mounted across biasing microchip contacts, allowing electrostatic potential mapping at sub-nanometer spatial resolution while voltage was applied. The measurements directly quantified trapped charges at both dielectric/dielectric and metal/dielectric interfaces and revealed how these charges modify local electric field distributions within the devices. Operando holography demonstrated, for the first time, a linear relationship between interfacial trapped charge density and applied bias, providing new insight into the behavior of nanoscale electronic and memory devices.
Reference: Leifeng Zhang, et al. Advanced Materials (2025). DOI: 10.1002/adma.202413691
Copyright © 2024 The Author(s). Advanced Materialspublished by Wiley-VCH GmbH.
Spectrum image of well-developed SEI. ADF STEM image (top) is acquired simultaneously with the spectrum image (middle). The scanning dotted line on the spectra plot (bottom) indicates the 50 meV energy slice shown in the EELS image.
Operando EELS spectral imaging of the solid-electrolyte interphase in lithium-ion batteries
The Hummingbird Scientific TEM Electrical Biasing Flexible Carrier sample holder enabled operando STEM-EELS spectral imaging of the solid-electrolyte interphase (SEI) formed on graphite during lithium-ion battery cycling. The video highlights the active pixels of a fully developed SEI along at each 50 meV energy slice of the EELS spectral domain, mapping the chemical composition varies across dendrites, lithium-rich regions, lithium hydride deposits, and the surrounding SEI. The video highlights chemical transformations at liquid-solid interfaces during operando electrochemical biasing and in-situ spectroscopic mapping, revealing the multi-phase and heterogeneous chemical structure of the SEI with operando spectral imaging of a functioning battery environment.
Hummingbird Advantages
Reference: Jared J. Lodico, et al. Science Advances (2023). DOI:10.1126/sciadv.adg5135
Video Copyright © 2023 The Authors. Publishedby the American Association for the Advancement of Science under the CreativeCommons Attribution License (CC BY).
Hummingbird Scientific designs, machines, assembles, tests, and services its products in-house. Our integrated in-house engineering, precision manufacturing, microfabrication, software development, applications, and service teams enable rapid prototyping and iteration, custom modifications, and direct technical support throughout the life of the instrument.
The TEM Electrical Biasing: Flexible Carrier Sample Holder combines precision holder mechanics with a flexible carrier architecture that accommodates standard Hummingbird Scientific electrical biasing chips as well as user-developed chips and custom devices. Multiple carrier geometries can be developed to support specialized sample layouts, electrical contact schemes, and emerging device architectures, providing the flexibility to adapt the platform to evolving research requirements.
Need something unique? Our engineers can customize existing products or develop new solutions to support specialized MEMS chip designs, electrical configurations, sample geometries, and emerging research challenges.
The TEM Electrical Biasing: Flexible Carrier Sample Holder is an in-situ TEM platform designed for electrical biasing experiments using interchangeable chip carriers and 8 independent electrical contacts. The holder accommodates Hummingbird Scientific electrical biasing chips, user-developed chips, and custom devices, allowing researchers to perform electrical characterization while simultaneously imaging materials inside the TEM. Its flexible carrier architecture supports a broad range of device geometries and electrical contact configurations while enabling multiple chip formats and custom devices to be used with the same holder.
The TEM Electrical Biasing: Flexible Carrier holder is used to investigate electrically driven structural, chemical, and functional changes during in-situ TEM experiments. It enables real-time electrical characterization of semiconductor devices, nanoelectronics, battery materials, low-dimensional materials, quantum materials, MEMS devices, and other electrically active materials while simultaneously performing TEM imaging, EDS, and EELS.
Unlike holders designed around a single chip format, the TEM Electrical Biasing: Flexible Carrier Sample Holder uses interchangeable chip carriers that support user-developed chips, Hummingbird Scientific electrical biasing chips, and custom devices. This architecture allows laboratories to accommodate new device designs, sample geometries, and electrical contact layouts in the same sample holder platform. Samples or devices up to 4 mm × 10 mm can be integrated using custom carrier designs, providing exceptional flexibility for application-specific in-situ TEM experiments.
Electrical biasing chips or user-developed custom devices are affixed into an interchangeable chip carrier using wire bonding before the carrier is inserted into the holder tip. Wire bonding is a common method for establishing electrical contact between microelectronic elements using a small conductive wire segment and a simple bonding step. Spring-loaded electrical contacts automatically establish reliable electrical connections, eliminating manual probe alignment while simplifying experiment setup.
The TEM Electrical Biasing: Flexible Carrier Sample Holder is compatible with conventional TEM and STEM imaging together with analytical techniques including EDS and EELS. The carrier profile is optimized for the minimum shadowed wedge during EDS signal detection, increasing X-ray collection efficiency compared to conventional heating holder designs, while the extreme sample stability enables high-quality EELS measurements. These complementary techniques enable researchers to correlate electrical stimulus with structural, chemical, and functional changes during in-situ experiments.
The TEM Electrical Biasing: Flexible Carrier Sample Holder supports research in semiconductor devices, nanoelectronics, battery materials, quantum materials, low-dimensional materials, MEMS devices, thin films, nanostructures, and other electrically active materials where electrical biasing is combined with high-resolution TEM characterization.
Yes. The interchangeable carrier architecture of the TEM Electrical Biasing: Flexible Carrier Sample Holder enables new chip designs, device geometries, and electrical contact configurations to be introduced without replacing the holder. This allows laboratories to expand experimental capabilities as research priorities and device technologies evolve.
Yes. Hummingbird Scientific designs, manufactures, and supports custom chip carriers, electrical interfaces, and specialized holder configurations for unique research requirements. Integrated engineering and in-house manufacturing enable rapid development of application-specific solutions. Our in-house microfabrication allows us to produce custom chip configurations and sizes to match user-fabricated chip sizes or meet novel customer needs. Contact Hummingbird Scientific to discuss your experimental requirements.

