MRS Communications
The Hummingbird Scientific TEM High-Pressure Gas Heating Sample Holder enables in-situ TEM and STEM imaging under controlled gas flow at pressures up to 20 bar. In contrast to Hummingbird Scientific's standard 2 atm gas-cell platform, it combines an environmental cell rated for pressures up to 20 bar, specialized high-pressure sealing technology, and low-bowing electron-transparent silicon nitride (SiN) membranes to maintain stable imaging at elevated pressures and temperatures. Integrated precision gas delivery and closed-loop MEMS heating above up to 900 °C recreate realistic industrial reaction environments beyond the capabilities of conventional low-pressure in-situ gas-cell TEM.
The platform supports in-situ investigation of CO₂ hydrogenation, methanol synthesis, Fischer–Tropsch catalysis, ammonia synthesis, methane reforming, oxidation and reduction reactions, corrosion, nanoparticle evolution, and pressure-dependent phase transformations. Operating at pressures up to 20 bar enables these processes to be studied under conditions that more closely replicate real-world reaction environments.
Many gas–solid reactions exhibit pressure-dependent pathways, intermediate phases, and kinetic behavior that cannot be reproduced under conventional in-situ gas-phase experiments. By combining gas pressures up to 20 bar with closed-loop MEMS heating and electrical biasing, the platform enables direct observation of reaction mechanisms, catalyst restructuring, phase evolution, and degradation processes under conditions that more closely represent practical operating environments.

The TEM High-Pressure Gas Heating Sample Holder integrates a high-pressure-rated environmental cell, high-pressure gas delivery hardware, multifunctional high-pressure MEMS chips, electrical biasing, and closed-loop MEMS heating up to 900 °C into a unified platform for high-pressure in-situ TEM and STEM experiments. Samples are mounted onto Hummingbird Scientific MEMS chips optimized for pressures up to 20 bar before the environmental cell is assembled using a specialized high-pressure sealing mechanism. High-pressure-resistant, low-bowing silicon nitride (SiN) membranes, combined with optimized spacer geometries, minimize window deformation and gas-layer thickness, reducing electron scattering while maintaining excellent imaging stability at pressures up to 20 bar.
The high-pressure gas delivery system provides manually-controlled gas flow through the sealed environmental cell, while the low thermal mass MEMS microheater enables rapid, closed-loop heating with integrated four-point on-chip temperature sensing. Compatible MEMS heating and electrical biasing chips support a wide range of in-situ gas-phase experiments, enabling direct observation of pressure- and temperature-dependent gas–solid reactions, catalyst restructuring, phase transformations, sintering, oxidation, and degradation processes under industry-relevant gas environments.


Enable reliable in-situ TEM experiments at gas pressures up to 20 bar using a purpose-built high-pressure environmental cell

The TEM High-Pressure Gas Heating Sample Holder is built around a purpose-designed high-pressure-rated gas cell for in-situ TEM. A specialized high-pressure compression sealing mechanism, low-bowing silicon nitride (SiN) membranes, and optimized environmental-cell geometry maintain a thin gas layer while minimizing window deformation and electron scattering. This integrated architecture enables high-resolution TEM/STEM imaging, EDS, and EELS at gas pressures up to 20 bar, allowing materials to be studied under conditions that more closely replicate real-world reactor environments.

Achieve reproducible high-pressure gas-cell assembly with self-aligning windows and a screw-free sealing design

Load high-pressure gas-cell SEM chips and samples in minutes using Hummingbird Scientific's specialized high-pressure-rated, industry leading ease-of-use constant-compression tip sealing mechanism. Precision-machined holder components and tight-tolerance microfabricated chips automatically align the high-pressure-resistant, low-bowing silicon nitride (SiN) windows during assembly, creating a reliable high-pressure seal without the need for complex screw tightening or alignment jigs. This purpose-built sealing architecture delivers consistent environmental-cell geometry, minimizes setup complexity, and provides reliable, reproducible performance during high-pressure in-situ TEM experiments.

Perform temperature-controlled high-pressure gas-phase TEM with homogeneous MEMS heating up to 900 °C, 4-point on-chip temperature sensing, and near-drift-free imaging

Achieve homogeneous heating up to 900 °C during high-pressure in-situ TEM using MEMS microheaters with integrated 4-point on-chip temperature sensing for accurate closed-loop temperature control. Localized heating minimizes thermal load, enabling stable, near-drift-free imaging throughout the operating temperature range while investigating pressure-dependent gas–phase reactions under gas pressures up to 20 bar.

Perform correlative high-pressure gas-phase microscopy across TEM, SEM, and synchrotron X-ray platforms

Our high-pressure gas heating platform extends beyond TEM with corresponding SEM and X-ray microscopy high-pressure gas heating holders, enabling seamless correlative characterization across multiple length scales using the same compatible microfabricated chips. By combining complementary imaging and spectroscopy under controlled gas pressures up to 20 bar, researchers can directly correlate structural, chemical, and functional changes to better understand pressure-dependent gas–solid reactions, catalyst evolution, and material performance.

Perform correlative spectroscopy and microscopy for detailed in-situ elemental analysis

The TEM High-Pressure Gas Heating Sample Holder supports both EDS and EELS, enabling real-time chemical and elemental analysis during high-pressure in-situ TEM experiments. Its high-pressure-rated environmental cell, optimized microfabricated chip geometry, and low-bowing silicon nitride (SiN) membranes maximize X-ray collection efficiency while minimizing gas layer thickness to reduce electron scattering and maximize sample stability for high-quality EELS acquisition at gas pressures up to 20 bar.

Keep experiments moving with in-stock gas-cell TEM chips designed for gas flow, heating, sample biasing, and multimodal microscopy workflows

Hummingbird Scientific manufactures gas-cell TEM chips in our in-house microfabrication and inspection facility and maintains more than 60 standard configurations in stock for rapid delivery. Designed for in-situ TEM gas-flow imaging, biasing, and heating experiments, these chips are ready-to-use out of the box and require no additional cleaning before use. This means your experiments will not get held up by long lead times for substrates. Multiple spacer, window, and heater geometries as well as material options support applications including corrosion studies, phase transformations, and catalysis, with made-to-order custom chips available for specialized experiments.

Protect your TEM during high-pressure gas-cell experiments and streamline setup with rapid high-vacuum seal checking and optical inspection

Reliable in-situ high-pressure gas-cell TEM experiments begin well before the holder enters the microscope. Hummingbird Scientific's integrated pumping and seal-checking system helps researchers verify gas-cell integrity, reduce contamination risk, and protect microscope vacuum performance.

a) PVD Pt in DF-STEM at 27.5 bar N2. b) PVD Pt in SAED at 20.5 bar. c) BF-STEM and d) FFT of CeO2 particles showing resolution of 3.1 Å at 20 bar and 450 °C.
High pressure and temperature imaging and diffraction of heterogeneous catalysts and supported nanostructures
The TEM High-pressure Gas Heating sample holder was used to demonstrate gas cell operation far above ambient pressure and temperature. The holder was used to safely image deposited Pt at a broad range of pressures up to 27.5 bar with a resolution of ~1.5 nm while useful SAED patterns with distinguishable rings were also obtained at up to 20bar for deposited Pt. Image stability and achievable resolution at high-pressure and temperature were assessed by exposing Pt/CeO2 particles to up to 20 bar of 1:3 CO2/H2 up to 450 °C. CeO2lattice fringes were distinguishable in the image on the left using a zero-loss energy filter and a resolution of 3.1 Å was measured using the image fast Fourier transform (FFT), demonstrating excellent achievable resolution despite increased scattering by the experimental gas at elevated pressures.
Reference: George Hollyer, et al, MRS Commun. (2025). DOI: 10.1557/s43579-025-00825-7
Copyright © 2025 Springer Nature Limited
Spend less time managing equipment and more time generating results. Hummingbird Connect™ integrates with microscope and laboratory software platforms to simplify experiment setup, streamline workflows, and keep your data organized from acquisition through analysis.
To help you get the most from your gas-cell holder, Hummingbird Control™ Software provides intuitive and precise control of closed loop gas heating. Together, these software solutions enable faster setup, improved reproducibility, and more efficient high-pressure gas-phase TEM experiments.
Hummingbird Scientific designs, machines, assembles, tests, and services its products in-house. Our integrated engineering, machining, microfabrication, software development, applications, and service teams enable rapid prototyping and iteration, custom modifications, and direct technical support throughout the life of the instrument. This vertically integrated approach allows researchers to adapt experimental platforms to unique scientific requirements while maintaining the performance and reliability required for advanced in-situ microscopy experiments.
The TEM High-Pressure Gas Heating Sample Holder is a direct result of these capabilities, integrating a high-pressure-rated environmental cell, precise gas delivery, closed-loop MEMS heating, and experimental workflows into a single platform for reproducible high-pressure in-situ gas-phase TEM experiments.
Need something unique? Our engineers can customize existing products or develop entirely new solutions to support specialized experiments and emerging research challenges.
The TEM High-Pressure Gas Heating Sample Holder is an in-situ transmission electron microscopy (TEM) sample holder that uses a high-pressure-rated environmental cell with specially developed low-bowing silicon nitride (SiN) membranes to maintain controlled gas environments at pressures up to 20 bar. It combines precision gas delivery, closed-loop MEMS heating up to 900 °C, and electrical biasing to enable real-time TEM and STEM imaging of gas–solid reactions, catalyst restructuring, pressure-dependent phase transformations, oxidation, reduction, sintering, and other high-temperature materials processes under industry-relevant high-pressure reaction conditions.
Conventional in-situ gas-phase TEM systems are typically designed for gas pressures up to 2 bar and cannot fully reproduce the pressure-dependent reaction pathways and kinetics encountered in many real-world industrial catalytic and materials processes. The Hummingbird Scientific TEM High-Pressure Gas Heating Sample Holder extends in-situ TEM to gas pressures up to 20 bar through a purpose-built high-pressure-rated environmental cell featuring a specialized high-pressure sealing mechanism and high-pressure-resistant, low-bowing silicon nitride (SiN) membranes. These special membranes minimize window deformation, enabling thin gas layers that reduce electron scattering and preserve high-resolution imaging at elevated pressures. Combined with closed-loop MEMS heating up to 900 °C and electrical biasing, the platform enables direct observation of gas–solid reactions under conditions that more closely replicate real-world reactor environments while maintaining high-resolution TEM/STEM imaging and full analytical performance.
The TEM High-Pressure Gas Heating Sample Holder is designed for in-situ studies of CO₂ hydrogenation, methanol synthesis, selective hydrogenation, hydrothermal materials synthesis, supercritical fluid reactions, catalyst activation and deactivation, nanoparticle sintering, pressure-dependent phase transformations, and high-pressure oxidation and reduction reactions. By extending in-situ TEM experiments to 20 bar, the platform enables these processes to be investigated under conditions that more closely replicate real-world reactor environments, allowing pressure-dependent reaction pathways, transient intermediate phases, catalyst restructuring, and degradation mechanisms to be observed in real time with simultaneous TEM/STEM imaging, EDS, and EELS.
The TEM High-Pressure Gas Heating Sample Holder supports controlled gas flow over a wide pressure range, from high vacuum to 20 bar. High pressure gas can be supplied via a compressed gas bottle at the users's institution and a simple gas supply system consisting of a high-pressure regulator and the corresponding fittings and tubing connections supplied by Hummingbird Scientific.
The TEM High-Pressure Gas Heating Sample Holder features a specialized, high-pressure-rated cell-loading and sealing mechanism that enables fast, reproducible environmental cell assembly for operation at pressures up to 20 bar. During loading, the mechanism automatically aligns the high-pressure silicon nitride (SiN) membranes, establishes on-chip electrical connections, and creates a reliable high-pressure seal without requiring manual window or electrical contact alignment. Specially developed low-bowing SiN membranes and optimized spacer geometries minimize window deformation maintaining a thin gas layer for high-resolution imaging. This engineered environmental cell architecture ensures consistent cell geometry, reduces setup time, minimizes user variability, and delivers reliable, repeatable performance during high-pressure in-situ TEM experiments.
Yes. The TEM High-Pressure Gas Heating Sample Holder supports both EDS and EELS during high-pressure in-situ TEM experiments. Its high-pressure-rated environmental cell and microfabricated chip design are optimized to maximize X-ray collection efficiency for reliable EDS elemental analysis and mapping, while high-pressure-resistant, low-bowing silicon nitride (SiN) membranes and optimized spacer geometries minimize gas layer thickness, reduce electron scattering, and maintain specimen conditions suitable for high-quality EELS measurements. Together, these engineering features preserve high-resolution imaging and analytical performance at pressures up to 20 bar, enabling researchers to correlate real-time structural evolution with elemental composition and chemical information during pressure-dependent gas–solid reactions, catalyst restructuring, and high-temperature phase transformations.
The TEM High-Pressure Gas Heating Sample Holder is compatible with a wide range of research gases, including 100% hydrogen (H₂), 100% oxygen (O₂), and other non-corrosive gases commonly used for heterogeneous catalysis, hydrogenation, oxidation, reduction, and high-pressure gas–solid reaction studies. Its high-pressure-rated environmental cell and gas delivery system are engineered for reliable operation at gas pressures up to 20 bar, enabling stable, reproducible experiments under demanding reaction conditions. Use of hazardous, toxic, or flammable gases should be coordinated with your microscope facility management and may require dedicated exhaust or outlet gas venting to comply with local laboratory safety requirements.
Yes. The TEM High-Pressure Gas Heating Sample Holder uses compatible microfabricated MEMS chips that can be transferred directly between the Hummingbird Scientific's TEM, SEM, and X-ray microscopy high-pressure gas heating platforms. This enables the same sample to be characterized under comparable high-pressure reaction conditions using complementary microscopy and spectroscopy techniques without changing the sample substrate, simplifying sample transfer and enabling direct correlation of structural, morphological, chemical, and functional information across multiple instruments.

