The SEM Gas Heating Sample Holder enables in-situ SEM imaging of dynamic gas–solid reactions under controlled environmental conditions. A sealed environmental cell with electron-transparent silicon nitride (SiN) windows isolates the reactive gas environment from the microscope vacuum while supporting gas flow up to 2 bar and closed-loop MEMS heating above 1000 °C. A precision-engineered, screw-free loading and sealing mechanism enables fast, reproducible sample loading and automatic window alignment. Optimized holder geometry and a low thermal mass MEMS microheater provide stable imaging during high-temperature experiments. The platform supports compatible microfabricated chips for MEMS heating and electrical biasing, with optional multi-channel gas delivery for controlled gas mixing and advanced in-situ SEM studies.
Designed for researchers in materials science, chemistry, catalysis, energy storage, environmental science, and nanotechnology, the platform enables in-situ investigation of heterogeneous catalyst performance, oxidation and corrosion, thin-film growth and degradation, nanoparticle evolution, temperature-dependent surface reactions, redox processes, and gas–solid interfacial transformations under controlled gaseous environments.
Gas–solid reactions often involve dynamic surface transformations that determine material performance but are difficult to capture with conventional techniques. The holder is optimized for versatility in SEM environments with multiple unique detectors including scattered (BSE and SE) and transmission (STEM) oriented around the sample stage inside of an evacuated chamber. By combining controlled gas composition and pressure with closed-loop MEMS heating and optional electrical biasing, the holder allows correlation of surface morphology, chemical composition, and applied stimuli to reveal the reaction pathways and mechanisms governing material performance, stability, and degradation.

The SEM Gas Heating Sample Holder integrates a sealed environmental cell, metal & PEEKsil gas delivery tubing, multifunctional microfabricated chips, electrical biasing connections, and dedicated control hardware into a versatile platform for in-situ gas-phase SEM experiments. The environmental cell is formed by two microfabricated silicon chips with electron-transparent silicon nitride (SiN) windows. A sample is loaded onto one of the chips before the two chips are sealed together, creating a controlled gas environment around the specimen that remains isolated from the microscope vacuum.
A precision-engineered, screw-free loading and sealing mechanism enables fast, reproducible sample loading and automatic alignment of the SiN windows. Controlled gas flow is delivered through the sealed environmental cell at pressures up to 2 bar using Hummingbird Scientific's gas delivery systems, with a dedicated purge line for rapid contamination-free experimental gas switching. Optimized holder geometry and a low thermal mass MEMS microheater provide stable imaging during high-temperature experiments with closed-loop heating above 1000 °C and integrated 4-point on-chip temperature sensing.
Compatible microfabricated chips for MEMS heating and electrical biasing enable thermal and electrical stimuli to be applied during controlled gas-phase experiments, allowing researchers to observe gas-induced surface transformations, oxidation, corrosion, catalyst activation, phase transformations, and degradation processes in real time under realistic reaction environments.


Achieve reproducible gas-cell assembly with self-aligning windows and a screw-free sealing design

Load gas-cell SEM chips and samples in minutes using our industry-leading ease-of-use constant-compression tip sealing mechanism. The tight-tolerance chips fit perfectly into the precision-machined tip, repeatably self-aligning the SiN viewing membranes and evenly compressing the O-rings without relying on finicky screws or alignment jigs. The precision-machined holder tip delivers consistent gas-cell assembly, reducing setup complexity while improving experiment-to-experiment reproducibility and imaging reliability.

Perform temperature-controlled gas-phase SEM with homogeneous MEMS heating above 1000 °C, 4-point on-chip temperature sensing, and near-drift-free imaging

Achieve homogeneous heating above 1000 °C during in-situ gas-phase SEM with MEMS microheaters and integrated 4-point on-chip temperature sensing for accurate closed-loop temperature control. Localized heating minimizes thermal load, enabling stable, near-drift-free imaging throughout the operational temperature range for dynamic in-situ gas–solid reaction experiments.

Control gas pressure from high vacuum to 2 bar using one experimental gas and a dedicated purge line for reliable, repeatable gas-phase SEM experiments

The Purgeable 1+1 Channel Gas Delivery System provides precise, software-controlled delivery of one experimental gas over a pressure range from high vacuum (10⁻⁷ Torr) to 2 bar. A dedicated inert-gas purge line enables rapid switching between reaction gases, supporting sequential oxidation, reduction, and other gas–solid reaction studies while minimizing cross-contamination and ensuring reproducible experiments.

Perform correlative gas-phase microscopy across TEM, SEM, and synchrotron X-ray platforms

Our gas heating platform extends beyond SEM with corresponding TEM and X-ray microscopy heating and biasing holders, enabling seamless correlative characterization across multiple length scales using the same microfabricated chips. By combining complementary imaging and spectroscopy under controlled gas environments, researchers can directly correlate structural, chemical, and functional changes to gain a more complete understanding of gas–solid reactions and material performance.

Perform correlative spectroscopy and microscopy for detailed in-situ elemental analysis

The SEM Gas Heating sample holder is compatible with EDS detectors on SEM systems, enabling researchers to correlate applied conditions with real-time chemical and structural changes. Optimized gas-cell geometries maximize X-ray collection efficiency.

Protect your SEM during gas-cell experiments and streamline experimental workflows with rapid high-vacuum seal checking

Reliable in-situ gas flow experiments begin well before the holder enters the microscope. Hummingbird Scientific's integrated pumping and seal-checking system helps researchers verify gas-cell integrity, reduce contamination risk, and protect microscope vacuum performance.

Keep experiments moving with in-stock gas-cell SEM chips designed for gas flow, heating, sample biasing, and multimodal microscopy workflows

Hummingbird Scientific manufactures gas-cell SEM chips in our in-house microfabrication and inspection facility and maintains more than 60 standard configurations in stock for rapid delivery. Designed for in-situ SEM gas-flow imaging, biasing, and heating experiments, these chips are ready-to-use out of the box and require no additional cleaning before use. This means your experiments will not get held up by long lead times for substrates. Multiple spacer, window, and heater geometries as well as material options support applications including corrosion studies, phase transformations, and catalysis, with made-to-order custom chips available for specialized experiments.
Spend less time managing equipment and more time generating results. Hummingbird Connect integrates with microscope and laboratory software platforms to simplify experiment setup, streamline workflows, and keep your data organized from acquisition through analysis.
To help you get the most from your gas-cell holder, Hummingbird Control Software provides intuitive and precise control of closed loop gas heating. Together, these software solutions enable faster setup, improved reproducibility, and more efficient gas-phase SEM experiments.
Hummingbird Scientific designs, machines, assembles, tests, and services its products in-house. Our integrated engineering, machining, microfabrication, software development, and applications teams enable rapid prototyping and iteration, custom modifications, and direct technical support throughout the life of the instrument. This vertically integrated approach allows researchers to adapt experimental platforms to unique scientific requirements while maintaining the performance and reliability required for advanced in-situ microscopy experiments.
The SEM Gas Heating Sample Holder is a direct result of these capabilities, integrating controlled gas delivery, MEMS heating, and experimental workflows into a single platform for reproducible in-situ gas-phase SEM experiments.
Need something unique? Our engineers can customize existing products or develop entirely new solutions to support specialized experiments and emerging research challenges.
The SEM Gas Heating Sample Holder is an in-situ scanning electron microscopy (SEM) sample holder that uses microfabricated chips to create a sealed environmental cell inside the microscope, maintaining the sample in a controlled gas environment isolated from the microscope vacuum. It enables real-time SEM imaging during gas-phase experiments with controlled gas flow up to 2 bar, closed-loop MEMS heating above 1000 °C, and electrical biasing, allowing researchers to investigate dynamic gas–solid reactions, surface transformations, oxidation, corrosion, and other temperature-dependent material processes under realistic reaction environments.
The SEM Gas Heating Sample Holder supports a wide range of in-situ gas-phase SEM experiments, including heterogeneous catalysis, oxidation and reduction reactions, corrosion, thin-film growth and degradation, nanoparticle evolution, redox processes, temperature-dependent phase transformations, and gas–solid interfacial studies. Compatible microfabricated chips further enable MEMS heating and electrical biasing, allowing researchers to correlate surface morphology, chemical composition, and material behavior with thermal and electrical stimuli under controlled gas environments in real time.
The SEM Gas Heating Sample Holder supports controlled gas flow over a wide pressure range, from high vacuum to 2 bar, through a standard 1+1 channel gas delivery configuration consisting of one experimental gas line and one dedicated purge gas line for rapid contamination-free experimental gas switching.
The SEM Gas Heating Sample Holder features a precision-engineered, screw-free loading and sealing mechanism that enables fast, reproducible environmental cell assembly. During loading, the mechanism automatically aligns the two silicon nitride (SiN) windows and establishes on-chip electrical connections with the holder, eliminating the need for manual window and electrical contact alignment. This streamlined design ensures consistent environmental cell geometry, reduces setup time, minimizes user variability, and delivers reliable, repeatable performance across in-situ gas-phase SEM experiments.
Yes. The SEM Gas Heating Sample Holder fully supports EDS during in-situ gas-phase SEM experiments. The environmental cell and microfabricated chip design are optimized to maximize X-ray collection efficiency for reliable elemental analysis and mapping while maintaining controlled gas environments and high-temperature operation. This enables researchers to correlate real-time surface morphology with elemental composition during dynamic gas–solid reactions, oxidation, corrosion, catalyst activation, and other temperature-dependent material transformations.
The SEM Gas Heating Sample Holder is compatible with a wide range of research gases, including 100% hydrogen (H₂), 100% oxygen (O₂), and other non-corrosive research gases commonly used for catalysis, oxidation, reduction, and environmental SEM studies. The holder body and gas delivery path are resistant to most research gases and enable clean, repeatable operation. Use of hazardous, toxic, or flammable gases should be coordinated with your microscope facility management and may require dedicated exhaust or outlet gas venting to comply with local laboratory safety requirements.
Yes. The SEM Gas Heating Sample Holder uses compatible microfabricated chips that can be transferred directly between Hummingbird Scientific's SEM, TEM, and X-ray microscopy gas-phase heating platforms. This capability allows researchers to investigate the same sample using complementary microscopy and spectroscopy techniques without changing the sample substrate, simplifying sample transfer and enabling direct correlation of surface morphology, structural, chemical, and functional information across multiple instruments.
The SEM Gas Heating Sample Holder uses Hummingbird Scientific's in-house microfabricated MEMS chip platform to simplify experiment planning while providing exceptional flexibility for in-situ gas-phase SEM. Standard heating, electrical biasing, and specialized gas-environment MEMS chips are quality controlled, in stock, and ready to ship within 24 hours through Hummingbird Scientific's online store. A broad selection of heater configurations, electrode materials, electrode layouts, and silicon nitride (SiN) window geometries allows researchers to optimize chips for a wide range of gas-phase experiments. Clean-packed chips are ready to use out of the box, while the same MEMS chip platform is compatible across Hummingbird Scientific's SEM, TEM, and synchrotron X-ray gas-phase heating systems. For specialized applications, Hummingbird Scientific also develops custom MEMS chip designs tailored to unique devices, reaction environments, and experimental workflows.

