Science Advances
Energy & Environmental Science
The X-ray Gas Heating Sample Holder enables in-situ X-ray microscopy and spectroscopy of dynamic gas–solid reactions under controlled environmental conditions. A sealed environmental cell with X-ray transparent silicon nitride (SiN) windows isolates the reactive gas environment from the microscope environment while supporting gas flow up to 2 bar and closed-loop MEMS heating above 1000 °C. A precision-engineered, screw-free loading and sealing mechanism enables fast, reproducible sample loading and automatic window alignment. Optimized holder geometry and a low thermal mass MEMS microheater provide stable sample positioning during high-temperature operando experiments. The platform supports compatible microfabricated chips for MEMS heating and electrical biasing, with optional multi-channel gas delivery for controlled gas mixing and advanced in-situ X-ray studies.
Designed for researchers in materials science, chemistry, catalysis, energy storage, environmental science, and nanotechnology, the platform enables in-situ investigation of heterogeneous catalyst performance, oxidation and corrosion, thin-film growth and degradation, nanoparticle evolution, temperature-dependent reactions, redox processes, and gas–solid interfacial transformations under controlled gaseous environments using X-ray microscopy and spectroscopy.
Gas–solid reactions often involve dynamic structural and chemical transformations that determine material performance but are difficult to capture with conventional techniques. The holder is optimized for versatilty in a wide array of high-resolution X-ray synchrotron beamline endstation configurations wherein multiple unique detectors including scattered and transmission are oriented around the sample stage inside of a high-vacuum chamber. By combining controlled gas composition and pressure with closed-loop MEMS heating and optional electrical biasing, the holder allows correlation of structural evolution, chemical changes, and applied stimuli to reveal the reaction pathways and mechanisms governing material performance, stability, and degradation.

The X-ray Gas Heating Sample Holder integrates a sealed environmental cell, metal & PEEKsil gas delivery tubing, multifunctional microfabricated chips, electrical biasing connections, and dedicated control hardware into a versatile platform for in-situ gas-phase X-ray microscopy and spectroscopy. The environmental cell is formed by two microfabricated silicon chips with X-ray transparent silicon nitride (SiN) windows. A sample is loaded onto one of the chips before the two chips are sealed together, creating a controlled gas environment around the specimen that remains isolated from the microscope environment.
A precision-engineered, screw-free loading and sealing mechanism enables fast, reproducible sample loading and automatic alignment of the SiN windows. Controlled gas flow is delivered through the sealed environmental cell at pressures up to 2 bar using Hummingbird Scientific's gas delivery systems, with a dedicated purge line for rapid contamination-free experimental gas switching. Optimized holder geometry and a low thermal mass MEMS microheater provide stable sample positioning during in-situ experiments with closed-loop heating above 1000 °C and integrated 4-point on-chip temperature sensing.
Compatible microfabricated chips for MEMS heating and electrical biasing enable thermal and electrical stimuli to be applied during controlled gas-phase experiments, allowing researchers to observe gas-induced structural transformations, chemical evolution, catalyst activation, oxidation, phase transformations, and degradation processes in real time under realistic reaction environments.


Achieve reproducible gas-cell assembly with self-aligning windows and a screw-free sealing design

Load gas-cell X-ray chips and samples in minutes using our industry-leading ease-of-use constant-compression tip sealing mechanism. The tight-tolerance chips fit perfectly into the precision-machined tip, repeatably self-aligning the SiN viewing membranes and evenly compressing the O-rings without relying on finicky screws or alignment jigs. The precision-machined holder tip delivers consistent gas-cell assembly, reducing setup complexity while improving experiment-to-experiment reproducibility and spectrograph reliability.

Perform temperature-controlled gas-phase X-ray microscopy and spectroscopy with homogeneous MEMS heating above 1000 °C, 4-point on-chip temperature sensing, and near-drift-free performance

Achieve homogeneous heating above 1000 °C during in-situ gas-phase X-ray microscopy and spectroscopy with MEMS microheaters and integrated 4-point on-chip temperature sensing for accurate closed-loop temperature control. Localized heating minimizes thermal load, enabling stable, near-drift-free sample positioning throughout the operational temperature range for dynamic in-situ gas–solid reaction experiments.

Control gas pressure from high vacuum to 2 bar using one experimental gas and a dedicated purge line for reliable, repeatable gas-phase X-ray microscopy and spectroscopy experiments

The Purgeable 1+1 Channel Gas Delivery System provides precise, software-controlled delivery of one experimental gas over a pressure range from high vacuum (10⁻⁷ Torr) to 2 bar. A dedicated inert-gas purge line enables rapid switching between reaction gases, supporting sequential oxidation, reduction, and other gas–solid reaction studies while minimizing cross-contamination and ensuring reproducible experiments.

Configure the holder for seamless integration with synchrotron beamlines and laboratory X-ray microscopy systems

Hummingbird Scientific works directly with researchers to configure the X-Ray Gas Heating Sample Holder for specific synchrotron beamlines and laboratory X-ray microscopy platforms. Engineering integration can include microscope interface development, environmental cell configuration, gas delivery configuration, MEMS chip configuration, and sample holder modifications for application-specific functionality. This collaborative approach enables researchers to implement in-situ gas-phase experiments while maintaining compatibility with existing X-ray instrumentation and evolving experimental requirements.

Perform correlative gas-phase microscopy across TEM, SEM, and synchrotron X-ray platforms

Our gas heating platform extends beyond X-ray microscopes and beamlines with corresponding TEM and SEM gas heating holders, enabling seamless correlative characterization across multiple length scales using the same microfabricated chips. By combining complementary imaging and spectroscopy under controlled gas environments, researchers can directly correlate structural, chemical, and functional changes to gain a more complete understanding of gas–solid reactions and material performance.

Protect your X-ray microscope's vacuum chamber during gas-cell experiments and streamline experimental workflows with rapid high-vacuum seal checking

Reliable in-situ gas-phase experiments begin well before the holder enters the microscope. Hummingbird Scientific's integrated pumping and seal-checking system helps researchers verify gas-cell integrity, reduce contamination risk, and protect microscope vacuum performance.

Keep experiments moving with in-stock gas-cell X-ray chips designed for gas flow, heating, sample biasing, and multimodal microscopy workflows

Hummingbird Scientific manufactures gas-cell X-ray chips in our in-house microfabrication and inspection facility and maintains more than 60 standard configurations in stock for rapid delivery. Designed for in-situ X-ray gas-flow imaging, spectroscopy, biasing, and heating experiments, these chips are ready-to-use out of the box and require no additional cleaning before use. This means your experiments will not get held up by long lead times for substrates. Multiple spacer, window, and heater geometries as well as material options support applications including corrosion studies, phase transformations, and catalysis, with made-to-order custom chips available for specialized experiments.

a) Schematic illustration of the setup showing the gas-flow cell. b) Schematic of the electron beam and X-ray directions for SFXM and TEM imaging on particle I,a truncated cube. c) TEM overview of Cu2O particles inside the nanoreactor. The red circle indicates particle I. d) TEM image showing particle I with the electron beam parallel to the direction of the Cu2O cube. e) Low-resolution SFXM image of the particles using Cu Kα and Ni Kα emission with a white circle indicating particle I. f) High-resolution SFXM image of particle I from Cu Kα emission.
Operando X-ray microscopy of facet-dependent Cu₂O photocatalysis during CO₂ reduction
The Hummingbird Scientific X-ray Gas Heating sample holder enabled correlative operando X-ray microscopy and environmental TEM measurements of individual Cu2O photocatalyst particles under realistic CO2/H2O reaction conditions. Using a gas-flow nanoreactor with optical illumination, researchers directly monitored chemical-state changes and structural dynamics on specific crystal facets during photocatalytic CO2 reduction. The platform revealed that Cu2O (110) facets actively adsorb and reduce CO2 to methanol, while (100) facets remain largely inactive. Combined X-ray spectroscopy, EELS, and diffraction measurements showed reversible Cu(I)/Cu(II) redox cycling and lattice expansion during CO2 adsorption, providing direct insight into the active sites responsible for highly selective solar-driven methanol production.
Reference: Yimin A. Wu, et al. Nature Energy (2019). DOI: 10.1038/s41560-019-0490-3
Copyright © 2019, This is a U.S. government work and not under copyright protection in the U.S.; foreign copyright protection may apply
Spend less time managing equipment and more time generating results. Hummingbird Connect™ integrates with microscope and laboratory software platforms to simplify experiment setup, streamline workflows, and keep your data organized from acquisition through analysis.
To help you get the most from your gas-cell holder, Hummingbird Control Software provides intuitive and precise control of closed loop gas heating. Together, these software solutions enable faster setup, improved reproducibility, and more efficient gas-phase SEM experiments.
Hummingbird Scientific designs, machines, assembles, tests, and services its products in-house. Our integrated engineering, machining, microfabrication, software development, and applications teams enable rapid prototyping and iteration, custom modifications, and direct technical support throughout the life of the instrument. This vertically integrated approach allows researchers to adapt experimental platforms to unique scientific requirements while maintaining the performance and reliability required for advanced in-situ microscopy experiments.
The X-ray Gas Heating Sample Holder is a direct result of these capabilities, integrating controlled gas delivery, MEMS heating, and experimental workflows into a single platform for reproducible in-situ gas-phase X-ray experiments.
Need something unique? Our engineers can customize existing products or develop entirely new solutions to support specialized experiments and emerging research challenges.
The X-ray Gas Heating Sample Holder is an in-situ X-ray microscopy and spectroscopy sample holder that uses microfabricated chips to create a sealed environmental cell, maintaining the sample in a controlled gas environment isolated from the microscope environment. It enables real-time in-situ X-ray experiments with controlled gas flow up to 2 bar, closed-loop MEMS heating above 1000 °C, and electrical biasing, allowing researchers to investigate dynamic gas–solid reactions, surface transformations, oxidation, corrosion, and other temperature-dependent material processes under realistic reaction environments.
The X-ray Gas Heating Sample Holder supports a wide range of in-situ gas-phase X-ray microscopy and spectroscopy experiments, including heterogeneous catalysis, oxidation and reduction reactions, corrosion, thin-film growth and degradation, nanoparticle evolution, redox processes, temperature-dependent phase transformations, and gas–solid interfacial studies. Compatible microfabricated chips further enable MEMS heating and optional electrical biasing, allowing researchers to correlate structural evolution, chemical changes, and material behavior with thermal and electrical stimuli under controlled gas environments in real time.
The X-ray Gas Heating Sample Holder supports controlled gas flow over a wide pressure range, from high vacuum to 2 bar, through a standard 1+1 channel gas delivery configuration consisting of one experimental gas line and one dedicated purge gas line for rapid contamination-free experimental gas switching.
The X-ray Gas Heating Sample Holder features a precision-engineered, screw-free loading and sealing mechanism that enables fast, reproducible environmental cell assembly. During loading, the mechanism automatically aligns the two silicon nitride (SiN) windows and establishes on-chip electrical connections with the holder, eliminating the need for manual window and electrical contact alignment. This streamlined design ensures consistent environmental cell geometry, reduces setup time, minimizes user variability, and delivers reliable, repeatable performance across in-situ X-ray microscopy and spectroscopy experiments.
The X-ray Gas Heating Sample Holder is compatible with a wide range of research gases, including 100% hydrogen (H₂), 100% oxygen (O₂), and other non-corrosive research gases commonly used for catalysis, oxidation, reduction, and in-situ X-ray studies. The holder body and gas delivery path are resistant to most research gases and enable clean, repeatable operation. Use of hazardous, toxic, or flammable gases should be coordinated with your beamline or facility management and may require dedicated exhaust or outlet gas venting to comply with local laboratory safety requirements.
The X-Ray Gas Heating Sample Holder is designed for compatibility with a wide range of X-ray microscopes and synchrotron beamlines. Its compact environmental cell, X-ray-transparent silicon nitride (SiN) membranes, and optimized holder geometry provide unobstructed access for both transmitted and scattered X-rays, enabling integration with diverse beamline configurations and X-ray characterization techniques. This flexibility allows researchers to perform in-situ gas-cell experiments across multiple synchrotron facilities while maintaining consistent sample environments, gas delivery, and heating conditions. Our standard design is optimized for high-resolution synchrotron XAS, STXM, and X-ray ptychography beamlines, where the enclosed liquid cell must be mounted in a vacuum chamber. Because beamline designs and experimental setups vary between facilities, Hummingbird Scientific works directly with researchers and beamline scientists to verify compatibility and optimize the holder configuration for specific instruments and applications.
Yes. The X-ray Gas Heating Sample Holder uses compatible microfabricated chips that can be transferred directly between Hummingbird Scientific's X-ray, TEM, and SEM gas-phase heating platforms. This capability allows researchers to investigate the same sample using complementary microscopy and spectroscopy techniques without changing the sample substrate, simplifying sample transfer and enabling direct correlation of structural, surface morphology, chemical, and functional information across multiple instruments.
Yes. Hummingbird Scientific can support custom integration and workflow-specific modifications involving holder interfaces, gas delivery configurations, sample chips, electrical biasing, heating control, environmental cell designs, and X-ray microscope or beamline constraints to meet specialized experimental requirements.

